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Yiziphi izindlela ezivamile zokucubungula i-aluminium alloy?

Ingxubevange ye-aluminium ngokungeza ezinye izakhi zensimbi ku-aluminium yensimbi ukuthola ingxubevange yensimbi, njenge-silicon, insimbi, ithusi, i-aluminium, njll., ukungezwa kwezinye izinsimbi ukuze kutholwe ingxubevange ye-aluminium kunezici zokuminyana okuncane, amandla aphezulu, ukumelana nokugqwala, njll., inqubo yokucubungula izingxenye ze-aluminium alloy ingaba roughing futhi iqedele ngokwehlukana.Ngemuva kokukhwabanisa, izingxenye ziphathwa ngokushisa, ukucindezeleka kokusika kanye nokushisa okusele kukhishwa ngokugcwele, bese ukuqeda kuzothuthukisa kakhulu izinga lokucubungula izingxenye.

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1. Ukucutshungulwa komshini kwezingxenye ze-aluminium alloy
Yaziwa nangokuthi i-CNC machining, i-auto lathe machining, i-CNC lathe machining, njll.
(1) Sebenzisa ukuguqula, ukugaya, ukuhlela, ukubhola, ukugaya namanye amathuluzi omshini ojwayelekile ukuze ucubungule izingxenye zesikhunta, bese ulungisa isixhumi esidingekayo futhi uhlanganiselwe ku-abrasives ehlukahlukene.
(2) Izingxenye zesikhunta ezinezidingo zokunemba okuphezulu, kunzima ukuqinisekisa ukunemba okuphezulu kwemishini kuphela ngamathuluzi omshini ojwayelekile, ngakho-ke kuyadingeka ukusebenzisa amathuluzi omshini wokunemba ukuze kucutshungulwe.
(3) Ukuze wenze izingxenye zesikhunta, ikakhulukazi ukuma okuyinkimbinkimbi kwe-punch, ukucutshungulwa kwembobo yemodeli ye-concave kanye nomgodi kube okuzenzakalelayo, ukunciphisa inani lomsebenzi wokulungisa we-fitter, isidingo sokusebenzisa amathuluzi omshini we-CNC (njengamathathu. -xhumanisa umshini wokugaya we-CNC, isikhungo somshini, umshini wokugaya we-CNC nezinye izinto zokusebenza) ukucubungula izingxenye zesikhunta.
2. Ukunyathela izingxenye ze-aluminium alloy
Ukugxiviza kwenziwa ngomshini wokunyathelisa kanye nesikhunta epuleti, i-strip, ipayipi kanye nephrofayili namanye amandla angaphandle, ukuze ikhiqize ukuguquguquka kwepulasitiki noma ukuhlukaniswa, ukuze kutholwe ukwakheka okufunayo nosayizi we-workpiece (izingxenye zokunyathela) indlela yokucubungula yokubumba, ukubumba isitembu ngosizo ezivamile noma ekhethekile isitembu amandla imishini, ukuze ipuleti isikhunta kuncike ngqo amandla deformation kanye deformation, ukuze athole ijamo elithile, ubukhulu kanye nokusebenza komkhiqizo izingxenye zokukhiqiza ubuchwepheshe.Ishidi, isikhunta kanye nemishini yizici ezintathu zokugxiviza.Ukubumba isitembu kuyindlela yokucubungula insimbi ebandayo, ngakho-ke kubizwa ngokuthi isitembu esibandayo noma isitembu seshidi, okubizwa ngokuthi ukunyathela.Ingenye yezindlela eziyinhloko zokucubungula ipulasitiki yensimbi.

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3. Ukunemba kokusakazwa kwezingxenye ze-aluminium alloy

Ukusakazwa kwezimali kuwuhlobo lokulingisa okukhethekile.Izingxenye ezitholwe ngale ndlela ngokuvamile azidingi ukwenziwa ngomshini futhi.Okufana nokufaka utshalomali, i-die casting, njll. Umkhuba ojwayelekile uthi: okokuqala, klama futhi wenze isikhunta ngokwezidingo zomkhiqizo (ngemvume encane kakhulu noma cha), bese uphonsa i-wax ngokuphonsa ukuze uthole isikhunta sokuqala se-wax;Phinda inqubo yokugcoba kanye ne-sanding ku-mold wax, qinisa igobolondo bese uyomisa;Isikhunta sangaphakathi se-wax siyancibilika sibe yi-dewax futhi sithole umgodi wokubumba;Bhaka igobolondo lesikhunta ukuze uthole amandla anele;Thela izinto zensimbi ezidingekayo, susa isihlabathi ngemva kokugoqa, ukuze uthole imikhiqizo eqediwe enembile, bese uqhuba ukwelashwa kokushisa nokucubungula okubandayo ngokuvumelana nezidingo zomkhiqizo.

4. I-powder metallurgy yezingxenye ze-aluminium alloy

I-powder metallurgy ubuchwepheshe bokwenza impushana yensimbi, futhi kuthathwe impushana yensimbi njengempahla eluhlaza, ngokuxuba, ukubumba nokucwilisa, ukwenza izinto noma imikhiqizo.Ihlanganisa izingxenye ezimbili:

(1) Ukwenziwa kwempushana yensimbi (okuhlanganisa ne-alloy powder, kamuva ebizwa ngokuthi "impushana yensimbi").

(2) Impushana yensimbi (ngezinye izikhathi kufakwa inani elincane lempushana engeyona eyensimbi) isetshenziswa njengempahla eluhlaza ukuze kukhiqizwe izinto ezisetshenziswayo (ezibizwa ngokuthi “izinto zokusansimbi eziyimpuphu”) noma (okuthiwa “imikhiqizo ye-powder metallurgy”) ngemva kokuxuba, ukubumba nokucwilisa.

5. Ukubunjwa komjovo wezingxenye ze-aluminium alloy

Impushana eqinile kanye ne-organic binder kuxutshwe ngokulinganayo.Ngemuva kwe-granulation, impushana eqinile ijova emgodini wesikhunta ngomshini wokubumba umjovo ngaphansi kwesimo sokushisa ne-plasticizing (~ 150 ℃) ukuze kwenziwe okuqinile, bese i-binder ku-billet eyenziwe isuswa ngezindlela zokubola kwamakhemikhali noma ezishisayo.Okokugcina, umkhiqizo wokugcina utholakala ngokusebenzisa i-sintering kanye nokuhlanganisa.

Manje kunezimboni eziningi zokucubungula insimbi, futhi kunomehluko omningi wamanani.Uma ufuna ukucubungula imikhiqizo yensimbi, ungathintana ne-Yantai Chenghe Engineering Machinery Co., Ltd., okuyibhizinisi eligxile ekucubunguleni insimbi yeshidi, i-aluminium alloy, i-carbon steel nezinye izinto.Itholakala e-Yantai, e-China, iyimboni enkulu yokucubungula insimbi enyakatho ne-China, ikunikeza ngezinsizakalo zomkhiqizo ezibanzi.

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Amakhono ethu azohlangabezana nezidingo zakho:

1. Ukukhiqiza isikhunta se-aluminium ne-zinc die casting kanye nesikhunta se-gravity die casting.

2. Ukubunjwa kwe-alloy.

3. Traditional machining izingxenye.Ihlinzeka ngama-axis amaningi kanye nezinqubo eziningi zokudweba nokuthepha.

4. I-Prototype, inguqulo emfushane kanye nemikhiqizo yochungechunge.

5. I-Hardware product surface coating, ukuphrinta kwesikrini, i-electroplating, i-sandblasting, i-anodizing, i-powder spraying, njll.

6. Ukuhlanganisa nokupakishwa.Ungaya efekthri uyohlola imvelo kanye nemishini yokukhiqiza, futhi uthemba ukubambisana nawe.

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Isikhathi sokuthumela: Sep-30-2022